$fn = 20; baseplate_thickness = 2; inner_clearance = 6.5; // space inside the case for the battery/mcu to occupy pcb_thickness = 1.6; // thickness of the pcb module roundsquare (size, r) { translate([r, r]) minkowski() { square([size.x-2*r, size.y-2*r]); circle(r=r); } } module shell () { difference() { // block linear_extrude(baseplate_thickness + inner_clearance + pcb_thickness) { translate([-1, -1]) roundsquare([214+1*2, 67+1*2], r=2+1); } // cut for shelf translate([0, 0, baseplate_thickness + inner_clearance]) linear_extrude(pcb_thickness + 2) { roundsquare([214, 67], r=2-0.25); // pcb r=2 but it's not exact } // cut for inner clearance translate([0, 0, baseplate_thickness]) linear_extrude(inner_clearance + 10) { translate([1, 1]) roundsquare([214 - 1 * 2, 67 - 1 * 2], r=1); } } } module standoffs () { // for M2 3x3 standoffs hole_diameter = 3; hole_depth = 3 * 1.5; wall_thickness = 1; // offsets the top of the standoffs down from where the pcb will actually rest; this allows the screws to actually hold the pcb down against the outer lip of the case and prevent rattling if the pcb is not perfectly flat standoff_top_face_offset = -0.25; for (point = [ [17 + 18 * 0, 16.5 + 17 * 0], [17 + 18 * 2, 16.5 + 17 * 2], [17 + 18 * 4, 16.5 + 17 * 0], [17 + 18 * 5, 16.5 + 17 * 2], [17 + 18 * 6, 16.5 + 17 * 0], [17 + 18 * 8, 16.5 + 17 * 2], [17 + 18 * 10, 16.5 + 17 * 0], ]) { translate([point.x, point.y, baseplate_thickness - 0.01]) difference() { cylinder(h = inner_clearance + standoff_top_face_offset + .01, d = hole_diameter + 2*wall_thickness); translate([0, 0, inner_clearance + standoff_top_face_offset + .1 - hole_depth]) cylinder(h = hole_depth + .02, d = hole_diameter); // hole inner - adjust for insert size } } } difference() { shell(); translate([2, 65-.01, baseplate_thickness]) // cube([34, 2, 30]); // cube([34, 5, 6]); cube([18+17-2, 2, 30]); // usb-c cutout translate([17 + 18/2 - 9/2, 71, baseplate_thickness + inner_clearance - 6.5]) { rotate([90, 0, 0]) linear_extrude(8) { roundsquare([9, 3.75], r = 1.5); } } // power switch cutout translate([4, 71, baseplate_thickness + inner_clearance - 2]) { rotate([90, 0, 0]) linear_extrude(8) { roundsquare([6.5, 2], r = 0.5); } } } standoffs();